Serial Port PVC Insulation 100mm Custom Wiring Harness

Strip Custom Wiring Harness 100mm Dupont Male And Female Connector Serial Port Module Download Brush Connetion Wires

Product information:

A wire harness can be simple, two wires with basic terminals on the end, or a complex web of many conductors with a variety of connectors and terminations. In addition, wire harnesses often need special shapes, sheathing, mechanical fastening and over molded connectors, grommets or strain reliefs. Our cable can assist in the custom wire harness design or quote your existing wire and cable harness design. We’re ready to help solve your cable assembly and wire harness needs.

Parameter:

Wire harness manufacturing entails creating a custom set-up of electrical wires and/or cables based on the task needed by our client. You can imagine this can run a pretty large gambit of different applications. As custom wire harness manufacturers, it is our job to fully understand the client’s needs, examine where the cable harness will be used, and consider a host other factors that determine the material types and attributes needed for the wiring harness to perform under even the harshest of conditions for years of faithful, continued service. At SYH, we have the tools and experience to create just about any wiring harness application a client can think of. We usually produce a small number of prototypes to ensure our engineers have everything perfect for the unique application our client is intending before we move on to larger-scale production

Wire Harness Assembly Process:

These processes include but are not limited to the following:

• Installing the wires and/or subassemblies on the assembly board.

• Routing wires and/or subassemblies through any required sleeves.

• Applying wraps, ties, or tapes, particularly on any branch-outs.

• Crimping terminals onto wires, especially if more than one wire goes into one terminal.

It is difficult to automate the processes used in the building of a wire harness. Manual production remains more cost effective than automation, especially with small batch sizes. Pre-production or kitting of a harness can be somewhat automated.

This would impact the following steps:

Cutting and identifying individual wires (cutting/stripping machine).

Crimping terminals onto one or both sides of the wire.

Partial plugging of wires prefitted with terminals into connector housings.

Soldering of wire ends (solder machine).

Twisting wires.

Wire Harness Testing:

Testing the electrical functionality of a wire or cable harness can be done with the aid of a test board. The test board is pre-programmed with the required electrical characteristics, and the completed harness can be plugged into the test board and tested individually or in multiple numbers.